I'm guessing you guys have never heard of Delrin.....
You mean this Delrin?
Delrin® (Polyoxymethylene)
Delrin is a rugged polymer that serves as an excellent choice for long-term mechanical stability for products such as fittings and threaded adapters. It is important to note that Delrin, while being strong mechanically, cannot tolerate to be in the presence of acidic or basic solutions for long periods of time, as the polymer will degrade. It is best to use Delrin with neutral pH aqueous solutions or organic solutions for guaranteed best performance.
Temperature Range up to 60° C
Thread Strength Excellent
Oxygen Permeability N/A
pH Range 6 to 8
Sterilization Techniques
Autoclavable? Y
By the way, Delrin suffers from micro-porosity and density differences, typically in the center portion of the material. This can cause machining problems due to said denisty diffrences.
Delrin has a rather high coefficient of thermal expansion when being
machined. If a 1/2" diameter hole is reamed to size, it will come out
a half thousandth or so smaller than the reamer. This becomes very
frustrating when you are trying for a nice close fit as in a bushing
or bearing. A brand new, dead sharp tool is needed to minimize this
effect.
Larger parts (approx. 12" long) machined from plate will also warp
after machining, and warp even more while lying there on the shelf
waiting to be used.
Needless to say, I'll take my gears made out of high grade steel, aluminum or even titanium. Delrin probably isn't the best idea for gears. And it'll be cheaper since it won't require the expensive overhead Delrin would.